Why Are More Brands Replacing Metal Cans with Flexible Pouches?

Flexible Pouches vs Cans

Are metal cans still the best choice for your product—or are they quietly holding you back? Many brand owners and procurement teams ask this now. If you want lower costs, better shelf impact, or easier shipping, flexible pouches might be the smarter move. For example, brands often start by checking custom resealable stand-up zipper pouches. It’s a quick way to see how pouches can solve more than one problem.

Flexible Pouches vs. Cans: Why It Matter

Custom Pouches with Logo

 

 

Flexible pouches are not just trendy. They change how you think about packaging. They work for food, pet food, powders, and more. And they are easier to move and store than cans. Simple fact.

Lighter Weight, Lower Cost

Pouches weigh much less than cans. So you save on shipping. You save on storage. That adds up fast when you ship a lot. Less weight means fewer pallets and fewer trucks. That’s good for your wallet and for the planet. Win-win!

Mix-and-Match Materials

You can make pouches from different layers. Use plastic, kraft paper, or foil. Pick what your product needs. Want a natural look? Choose paper. Need a long shelf life? Use high-barrier laminates. That kind of choice is hard with metal cans.

If you care about sustainability, look at eco-friendly kraft paper stand-up pouches with zippers. They look great and they send the right message to customers.

Less Energy to Make

 

 

Cans mean mining and heavy processing. Pouches use less energy to produce. That cuts costs and reduces emissions. It’s simple: less energy in, less cost out.

Smaller Carbon Footprint

Because pouches are lighter and flatter, you can fit more of them in a container. That means fewer shipments. Fewer shipments mean lower carbon emissions. If your brand reports on ESG, this helps. Also, customers notice when you show real effort.

Better Design and Printing

Pouches let you print bright colors, add windows, or use foil and matte finishes. You can make the package do the selling on the shelf. Cans? Not so flexible. Want a bold look? Pouches let you try creative ideas without a huge cost. Fun to experiment, right?

A Simple Comparison

Imagine two bulk options that hold the same amount. One uses big pouches. The other uses cans. The pouches take less space. The pouches weigh less. The pouches cost less to ship. That is plain to see. In short: cans are heavier and bulkier. Pouches are lean and smart.

Quick Notes for Buyers

  • If you ship overseas, pouches save space and cost.
  • If you want shelf impact, pouches give you more design room.
  • If you track ESG goals, pouches help lower emissions.
  • If you need resealable convenience, zipper pouches are a crowd-pleaser.

Yes, there are trade-offs. Some products still need cans. But for many items, pouches are faster, cheaper, and more flexible.

Want to talk? Visit our homepage or reach out via our contact page. We’ll show you what works for your product. No sales pitch. Just real options.

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At DINGLI PACK, we know how stressful packaging can be for small brands, store owners, and startups. That’s why we focus on making it simple, reliable, and tailored to your needs. From stand up pouches, coffee bags with valves, flat bottom bags, spout pouches, shrink sleeves...

Our team provides hands-on support—from free package design and material advice to practical OEM guidance—making sure your product looks great and stays protected. Want to see us in action? Check our Video Center.

With a 5,000 m² workshop and 24/7 support, we deliver fast replies, consistent quality, and peace of mind. Stay updated with our tips and stories in the News Section, or explore all our solutions on the Products Page.

We’re more than a supplier—we’re a partner who understands the challenges of growing a brand and is ready to make your packaging shine.

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Post time: Dec-08-2025